Metal Casting
“Thermal Balance Management – Eliminating hidden defects after machining.”
The greatest “pain point” in casting is porosity discovered only after expensive CNC machining. We eliminate this through disciplined mold and flow management.
- Flow & Solidification Simulation: We use simulation software to eliminate gas porosity and shrinkage by optimizing gating systems and thermal balance within the mold.
- Downstream Integration: Our castings are designed with the final CNC process in mind, optimizing machining allowances to save you 20% in cycle time and tool wear.
Technical Tolerances & Standards
- Functional Zone Porosity: < 1\%.
- Surface Roughness: Ra 1.6µm – 3.2µm
THE COMMITMENT: We guarantee “Solid-Core” castings. If you encounter porosity that compromises a part during CNC machining, we reimburse the cost of the raw casting plus the lost machine-hour costs.
